Hi GM
It could be your FO. I have had something like that happen more than once!
I have had instant "snowballs" when I add an FO too late.
If it gets much past medium trace and the FO is an accelerator, as soon as
the scent is added, it seems to seize around the drops of FO. Then as the
soap cures, you get brown spots. I have ruined whole batches that way.
But, at least that gives you some perfectly good bars to felt!
Now, I usually add the FO to the oils. If it's a non-accelerator, no problem.
If it looks like the batter is going to seize, I turn off the stick blender and
hand stir to trace. Some FOs seem to cause the batter around the SB to
get to heavy trace while there is still free oil in the pot. Then, it is difficult
to incorporate the thinner and thicker parts even with hand stirring. When
that happens, I sometimes get translucent streaks in the soap. It saponifies
fine, but it is a different look. I'd rather not have it.