I also cut my bars to be 1.25", and anything bigger would just be too large for me.
Actually, my soaps are pretty consistent.
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Just to say, some of us who don't sell still have consistent sized bars. My exception is if I am cutting differently for test size. Even my 1 lb BB test mold is 2 5/8 x 3.5. I think a lot of people who make their own molds keep the height and width size consistent and just vary the length.
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